Branson Converter and Booster of Ultrasonic Welding Machine

Branson Converter and Booster of Ultrasonic Welding Machine

20kHz Ultrasonic Transducer

Brief Introduction:

Piezoelectric transducer uses the piezoelectric effect to realize transduction between electric and sound energy. It comprises a radiation head, electrode, cap, prestressed bolt, piezoelectric chip and an insulating tube. The piezoelectric transducer is widely used in ultrasonic welding machine ,industry cutting devices and high-power ultrasonic processors.

Electrical specification
Resonant Frequency (fs)
   fs = 19.2±0.6 kHz
Resonant Resistance (Zr) 
   Zr ≤12Ω
Operation Frequency (fs)
   fo = 1/2(fs+fp)=19.5±1.2kHz
Capacitance (Cp)
   Cp = 19.0 nF±10%
Mechanical Factor (Qm)
   Qm≥1000
Bandwidth (Δf=fp-fs)
   Δf ≥0.6KHz
Insulation Resistance (Rv)
   Rv ≥100MΩ(2000V DC)

Input Power
Maximum Peak Power P:1500W
Maximum Continue Power P:1200W
Maximum Voltage VP-P:1200V

Materials
Front matching: Titanium Alloy
Back matching:Steel Alloy
Piezo-ceramic: PZT-8 ( PZT-8) 
Electrode:       Nickel Alloy
(House):          Aluminum Alloy
Booster:       Titanium Alloy

Description:

We provide a wide range of high quality ultrasonic transducer, No matter what kind of transducer you are looking for,We can make sure that you can find one at here. it is by utilizing piezo-electric effect to convert electrical energy into mechanical energy. The bolt-on type can make sure that the transducer can produce stable ultrasonic when load changes.

Applied Material:

Apply for ABS, PE, PC, PS, PVC, PP, complex Acrylic etc. materials.

Applied Range:

Ultrasonic transducer,ultrasonic generator and ultrasonic horn constitute a whole ultrasonic system,which can be widely used to automobile industry, electric industry, medical industry, household appliance industry, non woven fabric clothing, packing, office supplies, toys, etc.

Features:
(1) High performance,High quality, high frequency.
(2) Excellent heat-resistance property.
(3) Imported piezoelectric ceramic chips
(4) High amplitude.

Transducer/ converter
The transducer, also known as the converter, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks, usually titanium.

Between each of the discs there is a thin metal plate, which forms the electrode. As the sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing an axial, peak-to-peak movement of 15 to 20μm.

Transducers are delicate devices and should be handled with care. Once the elements are broken, the transducer will not function.

Booster
The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.
The booster expands and contracts as the transducer applies the ultrasonic energy. 
The booster, like other elements in the welding stack, is a tuned device therefore it must resonate at a specific frequency in order to transfer the ultrasonic energy from the transducer to the welding horn. In order to function successfully, the booster must be either one half of a wavelength of ultrasound in the material from which it is manufactured, or multiples of this length. Normally, it is one half wave length.
 

Applicable all industry
Widely used in the automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on.

Automotive industry:
Highest weld quality: Vehicle parts must be joined to be tight, strong, dimensionally accurate and visually impeccable. Ultrsonic welding is a fast and economic solution for this complex task.
Hygiene industry : Laminating of nonwoven materials using ultrasonics
The general principle of ultrasonic welding can also be applied to nonwoven materials. The thermoplastic fibers are activated by mechanical vibrations thus melting and bonding in pre-defined patterns. A weld tool, referred to as Sonotrode, transmits the vibration into the nonwoven material. In industrial applications, ultrasonic frequencies between 20 and 35 kHz are common, with amplitudes (tool travel distances) of 10 μm to 50 μm. Processing of nonwoven materials is often performed in continuous processes at high web speed. By application of rotary tools, it is possible to achieve processing speeds of up to 800 meters/minute. A specifically engraved drum is used as welding, embossing, or cutting anvil. The contour of the anvil drum focuses the energy and precisely defines the weld spots required for the respective product.
 

Service

1)Analyse the different marketing conditions with customers and help to choose the  machines which can save the investing cost and create quicker and more profits.
2) Help customer to training the technicians in our factory .
3)Any after-sell service problem will give feedbacks within 2 hours.
4)All the products we send out promise lift long after-sale service.
5) more professional.

FAQ
1.Are you factory?
Yes,lingke is located in zhuhai,near Macao,guangdonrg,with 20 years ,selling ultrasonic plastic welding machine,spin welding machine,hot plate welding machine,ultrasonic cleaner.
2.What service will you provide when I come to China?
We will pick up you to our factory and help you to book the hotel.
3.How can you guarantee we receive a good quality?
We have a serious group of quality control from component to finish product.and we also have mature assemble lines and operation instruction.
4.Do you provide any help about the product operation?
English operation instruction and video will be available.
5.How about warranty?
One year warranty,and providing lifelong free technique consultation.

Contact details
Lingke Automation Technology (Zhuhai) Co., Ltd 
NO.3 Pingxi 5th Road, Nanping Technology Park, Xiangzhou Dirtrict, Zhuhai 519060, Guangdong, China 
Tel: 86 756 8301335      Fax: 86 756 8679535 
Web: ultrasonicwelding.en.made-in-china.com